UKS 850 Optim

The optimization saw UKS 850 Optim is suitable for production focused on cutting precision, minimizing waste of expensive material, speed, as well as work safety. The advantage of the machine is its wide cutting range diagram. The operation of the saw is intuitive, and special software facilitates programming and inputting cutting parameters. The UKS 850 Optim has expanded mechanization options at the output.

Machine Features

Length optimization

The function minimizes waste and maximizes assortment yield. The inserted material is optically scanned by a scanner and automatically accurately arranged for cutting according to the specified lengths of the selected program. The optimization system always prioritizes cutting the longest specified length that fits into the inserted material. The saw automatically measures the length of each inserted piece, so it is not necessary to sort the material in advance by size. In the case of marked defects, the material is optically divided into individual pieces (from defect to defect), and these pieces are again individually length-optimized. If the cut piece does not meet the length of the shortest length in the program, it goes to waste. An automatic front and rear trim can be set in the selected program.

Qualitative optimization - waste

The essence of this function is that the operator visually evaluates the cut piece and outlines with special chalk two perpendicular lines marking the areas with defects that need to be cut out. By passing the scanner with special optics over the cut material, the current positions (chalk strokes) of the necessary cuts are recorded. The resulting pieces of various lengths (from defect to defect) are automatically length-optimized and cut to the desired lengths according to the cutting program. If the cut piece does not meet the length of the shortest length in the program, it goes to waste. An automatic front and rear trim can be set in the selected program.

Sturdy and robust construction with robust cover of the cutting area

ensures high work safety.

The quality of individual components, material, and processing

ensures trouble-free operation of the device and long service life in demanding working conditions.

Material flow

In the basic version, the saw is LEFT oriented, i.e., the material flow is from right to left.

Automatic feeding system

is a combination of a sophisticated pusher device and optics. The system is an integral part of the input table. It moves along a precise linear rail with bearings and ensures very precise positioning of the workpiece into the cut (up to ±0.1 mm). Thanks to the integrated optical system, the feeder reads the length of the material, marked defects, and quality.

Clear 15" touchscreen display

allows easy and comfortable machine operation. Individual control elements are well visible, do not strain the operator's eyes, and provide a perfect overview on the screen. Maximum ergonomics and designed software ensure complete control of the machine by the operator.

Input table before cutting

is without tilt and equipped with rollers. It allows the operator to comfortably prepare the material, which is then moved to the input table with the feeder. This eliminates downtime during saw operation and strenuous material handling. The table is equipped with a safety flap at its end to prevent unwanted ejection of material beyond the reach of the operator.

Fixed output table after cutting

is standard two meters long and partially under the cover of the cutting area. The operator can safely remove the cut material without being endangered by any cut-offs, chips, or risking injury from the saw blade.

Toolbox and network connection

Thanks to the original Toolbox software and network connection via an RJ 45 Ethernet port, you can easily prepare cutting plans or comfortably evaluate statistical data in your office. This standard equipment of the optimization saw significantly increases work efficiency on the machine, and the obtained statistics can be the basis for quality control of input material, etc. Toolbox allows the optimization saw to be included in so-called flexible production or production nodes. Data can also be downloaded, transferred, and uploaded using a USB.

Additional machine options can be found in the "Optional Equipment" tab.

Optimization crosscut saws Störi Mantel can be supplemented or configured with a range of optional equipment. Here are the basic options listed, but if you have a different requirement or question, we will be happy to discuss it with you.

Saw

Right orientation - material flow is from left to right.

More powerful motor - the saw can be equipped with a 15 kW or 22 kW motor.

Saw blade of a different diameter - the saw can optionally be equipped with a 550 mm diameter blade.

Cutting conditions

Side pressure on the output - ensures material pressure against the rear support during cutting, so the output belt conveyor does not remove the material from the cut. It also serves as rear pressure for precise and perpendicular cuts.

Positioning system for the feeder +/-0.1 mm - maximally precise material insertion into the cut.

Finger pressure - presses the material against the support during cutting and prevents unwanted movement during cutting. It increases cutting accuracy and perpendicularity.

Feeder clamp - perfectly fixes the cut material on the input table and during cutting.

Motor speed regulation - adjusts the speed of the blade according to the character of the cut material.

Mechanization at the output

Extension of the basic fixed output table (smooth)

Sorting belt conveyor - works on the principle of electronic length measurement with the possibility of material sorting using automatic rejectors.

Fixed output table

Output fixed table with rollers - used for easy handling of long and heavy material.

Driven or non-driven roller conveyor - can be up to 4 m long and 400 mm wide.

Automatic rejector - simplifies sorting of cut material. The number of rejectors for optimization saws is limited by the length of the sorting conveyor.

Inclined collecting table (gravity chutes) - perpendicular to the sorting conveyor and collects the cut material according to the sorted lengths.

Controlled waste flap

Screw conveyor for cut-offs or blocks - helps continuously deliver the corresponding material to the collection point (cage, basket, waste container, etc.).

Part marking on output

Ink-Jet printer for large or small characters

Special equipment

Electrical panel and control panel tempering - required if the machine is located in unheated premises.

Duplicate chalk sensing sensor

Duplicate length sensing sensor