CROSSCUT SAW
UKS 1000 Optim
The crosscut saw UKS 1000 Optim is used for cutting out defects and optimizing lengths. It is a suitable solution for companies processing large dimensions of solid wood and placing maximum emphasis on the quality and yield of their production. It serves for cutting out defects and optimizing lengths. The machine's capacity can be defined by calculation based on information about the processed material. The saw can be operated by one or two workers, depending on the nature of the processed material.
The optimization saw UKS 1000 Optim is suitable for production focused on cutting precision, minimizing waste of expensive material, speed, as well as work safety. The advantage of the machine is its wide cutting range diagram. The operation of the saw is intuitive, and special software facilitates programming and inputting cutting parameters. UKS 1000 Optim has expanded mechanization options at the output.
Equipment Features
Length optimization
The function aims to minimize waste and maximize assortment yield. The inserted material is optically scanned by a scanner and automatically precisely arranged for cutting according to the specified lengths of the selected program. The optimization system always prioritizes cutting the longest specified length that fits into the inserted material. The saw automatically measures the length of each inserted piece, so it is not necessary to sort the material in advance by size. In case of marked defects, the material is optically divided into individual pieces (from defect to defect), and these pieces are again individually length-optimized. If the cut piece does not meet the length of the smallest length in the program, it goes to waste. An automatic front and rear trim can be set in the selected program.
Qualitative optimization - waste
The essence of this function is that the operator visually evaluates the cut piece and outlines with special chalk two perpendicular lines marking the areas with defects that need to be cut out. By passing the scanner with special optics over the cut material, the current positions (chalk strokes) of the necessary cuts are recorded. The resulting pieces of various lengths (from defect to defect) are automatically length-optimized and cut to the desired lengths according to the cutting program. If the cut piece does not meet the length of the smallest length in the program, it goes to waste. An automatic front and rear trim can be set in the selected program.
Sturdy and massive construction with a robust cover of the cutting area
ensures high work safety.
The quality of individual components, material, and processing
ensures trouble-free operation of the device and long service life in demanding working conditions.
Material flow
In the basic version, the saw is LEFT oriented, i.e., the material flow is from right to left.
Automatic feeding system
is a combination of a sophisticated pusher device and optics. The system is an integral part of the input table. It moves along a precise linear rail with bearings and ensures very precise positioning of the workpiece into the cut (up to ±0.1 mm). Thanks to the integrated optical system, the feeder reads the length of the material, marked defects, and quality.
Clear 15" touchscreen display
allows easy and comfortable machine operation. Individual control elements are well visible, do not strain the operator's eyes, and provide a perfect overview on the screen. Maximum ergonomics and designed software ensure complete control of the machine by the operator.
Work table at the input before cutting
is without inclination with rollers. It allows the operator to comfortably prepare the material, which is then moved to the input table with the feeder. This eliminates downtime during saw operation and strenuous material handling. The table is equipped with a safety flap at its end to prevent unwanted ejection of material beyond the reach of the operator.
Basic fixed table at the output after cutting
is standard two meters long and partially under the cover of the cutting area. The operator can safely remove the cut material without being endangered by any cut-offs, chips, or risking injury from the saw blade.
Toolbox and network connection
Thanks to the original Toolbox software and network connection via an RJ 45 Ethernet port, you can easily prepare cutting plans or comfortably evaluate statistical data in your office. This standard equipment of the optimization saw significantly increases work efficiency on the machine, and the obtained statistics can be the basis for quality control of input material, etc. Toolbox allows the optimization saw to be included in so-called flexible production or production nodes. Data can also be downloaded, transferred, and uploaded using USB.
Additional machine options can be found in the "Optional Equipment" tab.
| P A R A M E T E R | S T A N D A R D | O P T I O N* |
| Material Input | ||
|---|---|---|
| Length of the entry table | 3.2 – 7.2 m | - |
| Tilting the input table | 0° | - |
| Saw Orientation | left | Right |
| Material Output | ||
| Fixed table | 2 m | Optional extension |
| Mechanization at the output | - | Optional |
| Control | ||
| LCD touch screen | 15" | - |
| Start of the cutting cycle | on display | - |
| Cutting data* | ||
| Material feeding accuracy | +/- 0.3 mm | +/- 0,1 mm |
| Feed rate | Continuous regulation | - |
| Saw blade | ||
| Disc diameter | 700 mm | 600 mm |
| Inner diameter of the clamping hole | 80 mm | - |
| Loader | ||
| Propulsion | AC servo | - |
| Loader speed | max. 1 m/s | - |
| Saw engine | ||
| Performance | 11 kW | 15 kW, 22 kW |
| Connection | ||
| Dust extraction | 2x Ø 120 mm - 30 m/s | - |
| Compressed air | pressure min. 0.6 Mpa | - |
| Capacitive air consumption | 750 l/min. | - |
| Voltage | ~ 3x400 V/50 Hz | - |
* For more information, please refer to the Optional Equipment tab.
The optimization crosscut saws Störi Mantel can be supplemented or configured with a range of optional equipment. Here we list the basic options, but if you have a different request or query, we are happy to discuss it with you.
Saw
Right-hand configuration - material flow is from left to right.
More powerful motor - the saw can be equipped with a motor with a power of 15 kW or 22 kW.
Saw blade of a different diameter - the saw can optionally be fitted with a blade with a diameter of 600 mm.
Cutting conditions
Side pressure at the output - ensures material compression to the rear support during cutting, so the output belt conveyor does not remove material from the cut. It also serves as rear pressure for precise and perpendicular cuts.
Feeder positioning system +/-0.1 mm - maximum precision in feeding material into the cut.
Finger pressure - presses the material during cutting to the support, preventing unwanted movement during cutting. It increases the precision and perpendicularity of the cut.
Feeder clamp - perfectly fixes the cut material on the input table and during cutting.
Motor speed control - adjusts the speed of the blade according to the character of the shortened material.
Output mechanization
Extension of the basic fixed output table (smooth)
Belt conveyor sorting - works on the principle of electronic length measurement with the option of material sorting using automatic ejectors.
Fixed output table
Fixed output table with rollers - used for easy handling of long and heavy material.
Driven or non-driven roller conveyor - can be up to 4 m long and 400 mm wide.
Automatic ejector - simplifies sorting of shortened material. For optimization saws, the number of ejectors is limited only by the length of the sorting conveyor.
Inclined collecting table (gravity chutes) - perpendicular to the sorting conveyor, collecting shortened material according to sorted lengths.
Controlled waste flap
Chip conveyor for offcuts or cubes - continuously transports the relevant material to the collection point (crate, basket, waste container, etc.).
Output piece marking
Ink-Jet printer for large or small characters
Special equipment
Electrical switchboard and control panel heating - necessary if the machine is located in unheated areas.
Duplicated chalk sensing sensor
Duplicated length sensing sensor
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+420 571 116 934| parameters | UKS 1000 O | KP 500 O | KP 900 EC | UKS 850 O |
|---|---|---|---|---|
| Saw blade basic (optional) | 700 mm (600 mm) | 550 mm (500 mm) | 600 mm (550 mm) | 600 mm (550 mm) |
| Motor power basic (optional) | 11 kW (15 kW; 22 kW) | 5,5 kW (7,5 kW) | 7,5 kW (11 kW; 15 kW) | 11 kW (15 kW; 22 kW) |
| Upper pressure (max. height) | 250 mm | 160 mm | 180 mm | 200 mm |
| Cutting width | 760 mm | 275 mm | 385 mm | 720 mm |
| view machine | view machine | view machine |
Make production
more efficient
Speed, accuracy, and high-quality cutting ensure more efficient material yield.
Reduce the
workforce needed
Simple solutions facilitating machine operation and handling of heavy materials enable a reduction in the number of workers.
Save costs
Minimizing waste and unnecessary cutting of expensive materials, flexibility in your orders, and easy machine maintenance lead to a quick economic return on investment and reduced operating costs.
Minimization of waste and maximization of material yield
Carefully considered cutting ensures the minimization of waste and efficient utilization of wooden material, which reflects on your costs as well as the environment.
High level of operator safety
Crosscut saws are equipped with modern safety features that protect your employees from risks and injury. Your work environment will be safe and healthy.
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